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Automotive Electro-Mechanical and Hydraulic Design Expert Consultant.

Resume of thomas weisgerber vice president of engineering
Principal Industries Served:

 

  • Electro-Mechanical
  • Electro-Hydraulics
  • Automotive
  • Vehicle Steering Systems

Education:

This expert has a bachelor of mechanical engineering from The Ohio State University in Columbus, Ohio.


Expertise and Services:

Automotive Electro-Mechanical and Hydraulic Design Expert Consultant.

This expert specializes in management of product design for the automotive industries, electro-mechanical, mechanical, and hydraulic devices, components and systems, and automotive components.

 

Additional experience includes next generation electric power steering, prototype steering systems, electric motor design, and systems engineering. Further expertise includes sensors design and sourcing, composites application, variable effort hydraulic power steering, rear steer-by-wire, and electro-hydraulic power steering.

 

This expert is highly experienced in areas including electro-hydraulic pumps, vacuum pumps, rack & pinion design, and engine-driven tire inflators. Further experience includes technical writing and management, hose and valve stem connector, wheel lock control differential, and reactor air pump drive systems. Included is a proven track record in areas including automotive air conditioning system, secondary air injection apparatus, power steering system, power steering gear, and engine driven vacuum pump. Other areas include steering gear and powertrain driven electromagnetic rear steering systems. Specialization includes automotive power steering gears, powertrain driven electromagnetic rear steering systems, limited independent steering devices, and threaded rod and gear locking mechanisms.


Professional Experience:

Vice President of Engineering, Kevin Kennedy Associates Inc., Indianapolis, IN, 2001 – Present

Responsible for the creation and management of teams of diverse design and engineering talent, in order to address specific client project needs.
Design Engineer – Mechanical. Engineering / Design / Analysis of mechanical and mechatronic product designs. Highly experienced in the automotive industry. Projects included:Advanced Variable Ratio vehicle steering system, system analysis of a combined steering / braking concept. Included were full vehicle instrumentation, track testing, and data reduction /analysis. Concept to Start-of-Production (SOP) process analysis
Chief Engineer, H.E. Services Inc., Saginaw / Flint, MI, 1998 – 2001
Managed Product Engineering, Manufacturing Engineering, and CAD departments, focusing on automotive componentry and machine design. Created business plan to expand the corporate presence into new cities.
Manager of Advanced Engineering
Created new design concepts in support of clients' advanced engineering groups. Projects included: Vehicle rear axle heat transfer system (American Axle & Manufacturing) Locking / Release mechanism for tilt steering column (Ford Motor Co.) Steering column design mechanisms (Daimler-Chrysler) Locking mechanism backup system for Steer-By-Wire systems (General Motors) Advanced function test machines (Delphi) Creation of concept models for advanced mechanical systems (Delphi)
Manager, Advanced Product Engineering, Delphi, General Motors Corporation, Saginaw, MI, 1965 – 1998
Managed Delphi Saginaw Steering Systems' future system designs, including: Front Steer-By-Wire, Next generation electric power steering, Next generation QuadrasteerTM (Rear Steer-By-Wire), Prototype steering systems and other hardware for corporate programs such as the Advanced Technology Vehicle, the Learning Vehicles, etc.
Managed the corporate Delphi Automotive Systems X-By-WireTM program (integrated system approach to control steering, braking, throttle, and suspension). Staff member of the management team that created E*SteerTM (Delphi's first electric power steering) – responsibilities included First Proto builds for selected European customers.
Responsible for the management and growth of the future technical knowledge needed within departmental Core Competencies. Managed several early versions of Electric Power Steering (EPS) development.
Managed the design team that created MagnasteerTM (variable effort hydraulic power steering). Managed the design team that upgraded EVOTM (variable effort hydraulic power steering). Managed the design team that created Rear Steer-By-Wire.
Sr. Manager - Product Engineering
Managed the design team that created and released Delphi Saginaw's first Electro-Hydraulic Power Steering Managed the design team that created and released Delphi Saginaw's PowerMasterTM electro-hydraulic pump used in Delphi Chassis' brake system. Managed the design team that expanded the portfolio of the Delphi Saginaw vacuum pump (adding cam driven and belt driven).
Sr. Assistant Manager
Design team leader in the Allied (GM) rack & pinion group for new vehicle releases. Design team leader in the newly established non-Allied power steering pump group - had full responsibility for the European customer base.
Sr. Design Engineer
Full responsibility for the concept, design, and release of Delphi Saginaw's first Vacuum Pump.
Design Engineer
Team member in the concept, design, and release of Delphi Saginaw's engine-driven tire inflator /compressor.

 


Additional Experience:

General Motors Corporation, Saginaw, MI

Was responsible for the Advanced Engineering Department intellectual property (records of invention, defensive publications, trade secrets) and interfacing with GM Legal office, Advanced Engineering Department participation in the division's weekly hiring draft, created the Delphi Saginaw steering systems technical report writing process.

 

Past member of The Ohio State University School of Engineering's Mechatronics Industrial Advisory Board; initiated and established the Delphi Automotive undergraduate internship program in Mechatronics; initiated and established the Delphi Automotive graduate assistantship in Mechatronics



PATENTS

3,476,136        Hose and valve stem connector
3,690,426        Wheel lock control differential
3,771,921        Reactor air pump drive system
3,828,569        Automotive air conditioning system
3,852,959        Secondary air injection apparatus
3,990,534        power steering system
4,043,124        Power steering gear
4,156,416        Engine driven vacuum pump
4,850,606        Steering gear
5,147,004        Powertrain driven electromagnetic rear steering system
5,226,498        Automotive power steering gear
5,275,247        Powertrain driven electromagnetic rear steering system
6,386,311        Limited independent steering device
6,540,429        Threaded rod and gear locking mechanism



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