Plant Engineer, Kennametal Incorporated, Henderson, NC
Plant Engineer for powder hard materials processing of ceramic and cermet products. Reduced WC operation cost by $60k annually. Reduced Silicon Nitride production scrap by 300 % through statistical standardization. Reduced graded product line scrap from 50% to less than 5% through raw material quality specifications and standardization.
Lean Implementation - Powder Hard-Materials
Results: 3 fold lead time reduction plant 1, 2 fold lead time reduction plant 2
Strategic development, barrier breakdowns, MRP design, performance metrics, development and training of order scheduling system, establishment, training and project lead Kaizen Teams, cellular manufacturing design and implementation, in-process inspection, training schedule, lean concept training, problem solving training
Project Management-New Plant-Materials Processing
Results: Implementation On-Time and at cost.
Strategic planning, team development, budget, schedule, risk management, building specifications, subcontracting, process development, used equipment refurbishing, process training, procedures work execution, lean process flow, VOC permitting
ERP Implementation- Project Leader
Results: Implementation On-Time and at projected cost.
Module Design-(costing, manufacturing, order entry, scheduling, quality control), QC software design, team development, complexity evaluation, activity based costing set up, project schedule, live transition
ISO9000 Implementation-Project Leader
Results: Successful certification for European Customer Approval
Quality management system, management responsibility, resource management, product realization, measurement, analysis, and improvement, quality manual development, process and procedure development
Lean/Six Sigma-Extrusion (VOC-Manufacturing - Sales)
Results: 10 fold increase in sales.
Continuous Improvement, team development, strategic planning, risk management, capacity utilization, time traps, order quantities, processing parameters, pricing structure, product variations
Cellular Manufacturing Design and Implementation-Aerospace, Nuclear, Medical
Results: 30% increase in productivity
Strategic planning, cross functional team development, order entry, contract review, and engineering flow pattern, cellular manufacturing development and implementation, kaizen team development
Continuous Improvement-Complexity implementation and process evaluation
Results: Cost of quality reduced by 300%
Process standardization, complexity evaluation, statistical over-control evaluation, market product quality evaluation
Deming Techniques & Technical assistance
Results: Secured major account
Union negotiation, cross training schedule, Heijunka implementation, technical assistance, product and process cost analysis
Key words and phrases related to this expert's capabilities include:
Lean, Six Sigma, Continuous Improvement, MRP, ERP, EHS, Environmental Health and Safety Optimization, Green, Manufacturing Optimization, Project Management, Team Development, Staff Development, Constraint Management, Strategic Planning, Deming, Juran, Shewhart, Statistical Process Control, SPC, Lean Tool Utilization, Six Sigma Tool Utilization, Quality Systems, Quality Improvement, Quality Deployment, In Process Testing, ISO9000, AS9100, Complexity Evaluation, Cell Development, Quick Response Manufacturing, Customer Market Alignment, Individualized Training Optimization, Training Techniques, Training, Supplier Alignment, Waste Elimination, Engineering Solutions, Engineering Optimization, Process Development, Work Flow Optimization, Environmental Opportunities, 5s, Kanban, Cellular Manufacturing, Value Stream Mapping, Supermarkets, Kaizen Teams, DMAIC, Time Traps, Capacity Constraints, Gage R&R, Design of Experiments, DOE, Failure Mode Effects Analysis, FMEA, Kaizen Events, Brain Storming, SIPOC, VOC, Control Charts, Capability Studies, Descriptive Statistics, Data Analysis, TPM, TQM, Mistake Proofing, Pull Systems, Powdered Materials, Hard Materials, Tungsten Carbide, Silicon Carbide, Carbide, Ceramics, Cermets, Materials Processing, Machining, Pressing, Iso- Static Pressing, Milling, Blending, Mixing, Drying, Vacuum Drying, Sintering, Heat Treating, Extrusion, Continuous Processing, Batching Processing, Job Shop