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Mechanical Engineering and Design Expert Consultant Resume

Resume of BYS Lead Consultant
Principal Industries Served:
  • Product Development
  • Manufacturing
  • Marine
  • Medical
  • Military
  • Security

Education:

This expert has a B.S. in Mechanical Engineering from the North Carolina State University.


Expertise and Services:

Mechanical Engineering and Design Expert Consultant Resume

This expert specializes in product design and product development, R&D, manufacturing, and marketing support. Further expertise includes program/project management, and OEM sensor/data loggers.

This consultant also has product development experience relative to marine coolant systems, Piezo driven pneumatic valves and linear motors, mounting system for high-end photographic equipment, design for manufacturing, machine design, and patent preparation.

Additional product development capabilities include marketing support, technical brochures, sales presentations, and product data management. Further product development experience includes solid modeling, CAD system analysis, LAN Installation, GD&T training, and management training. Other related areas of expertise are CAD and AutoCAD, die casting, injection molding, geometric dimensioning and tolerancing, and editing 3-D models.

Further experience includes building, installing, upgrading, and troubleshooting PCs and laptops. Other areas of knowledge include design of die cast, injection molded, and machined parts and elastomeric seals, Geometric Dimensioning and Tolerancing, and 3-D models of machine tools.


Professional Experience:

Lead Consultant, Kevin Kennedy Associates Inc.

Providing mechanical engineering, research and development, design engineering, engineering management, failure analysis, forensic engineering and related expertise to a wide variety of clients.

 

Senior Mechanical Engineer, Design Firm

Responsible for mechanical engineering consulting in product design, development, rapid prototyping, and project management. Providing engineering analysis, research and development, and intellectual property consulting to clients in the consumer products, medical, industrial, transportation, military and other fields.

 

Engineering Consultant, Product Development Expert, Engineering and Consulting Firm

Provided engineering services for individual clients seeking help with R&D, product design and product development. Recent projects included OEM sensor/datalogger, Marine coolant system development, Piezo driven pneumatic valves and linear motors, Quick-Connect mounting system for high-end photographic equipment, Expandable Trocar, (medical equipment), IR beverage tester, Pyrotechnic security systems. Services included all aspects of the development process, including R&D, Product Development, Design for Manufacturing, Machine Design, Patent Preparation, Marketing Support, Technical Brochures, Sales Presentations, Product Data Management, CAD System Analysis, LAN Installation, GD&T Training, Mgmt. Training, CAD (SolidWorks), Solid Edge, Pro/E, and AutoCAD.

 

R&D Engineer, Viking Technologies, Sarasota, FL (Spin-off company of Protek Electronics)

Was responsible for all product development mechanical engineering functions for contract engineering and internal R&D. Created, designed, developed, and test products in the areas of high-flow low-power piezo driven pneumatic valves for industrial and military applications. Also developed low power high force and precision linear motors for industrial applications and specialty applications in the music industry, (IP restrictions limit the detail to which I can discuss these products). Used SolidWorks solid modeling software for all designs. Personally did the high precision machining for prototypes. Can build, install, upgrade, and troubleshoot PC’s and Laptops. Managed engineering department for contract electronic manufacturing company. Responsible for all aspects of the department, personnel, budget, project priorities, training, etc. Responsible for technical contract review quoting engineering time for design engineering services. Responsible for the mechanical portion of all design and development projects including molded and sheet metal circuit board housings. Used MS Project for scheduling and tracking projects. Developed Engineering Change procedures for the company, as well as proper PDM.

 

Senior Project Engineer, Pneumatic Division, Parker Hannifin Corp., Wake Forest, NC

Lead Engineer for product centered design and engineering projects. Led new product development program teams and schedule/monitor projects using MS Project. Worked closely with Manufacturing and Marketing to develop new “Global” products and supported existing products. Experienced with all aspects of managing projects from concept through completion. Designed new products, supervised engineers and drafters, and acted as primary contact for various product lines. Designed die cast, injection molded, and machined parts and elastomeric seals. Led design/change reviews, maintained UL, CSA, and CE files, and resolved engineering/manufacturing issues at the Wake Forest, NC and Canton, PA manufacturing facilities. Experienced with Pro/Engineer and AutoCAD/MechDesktop. Proficient with MathCAD, and many other PC programs. Departmental contact for purchasing and maintaining PC’s.

 

Engineering Supervisor, Pneumatic Division, Parker Hannifin Corp., Wake Forest, NC

Supervised daily activities of the Product Engineering department. Scheduled work for engineers and drafters and set priorities for engineering changes, product releases, and special product development for large OEM’s as well as automotive industry applications. Chaired Engineering Change Committee at NC and PA manufacturing facilities and worked closely with manufacturing and purchasing to reduce product costs. Published technical instructions for new products using MS Word.

 

Engineering Graphics Supervisor/Project Engineer, Kennametal Inc., Raleigh, NC

Supervised the daily activities of the engineering graphics department. This included supervising the daily workflow, organizational structure, personnel, and managing an annual budget for personnel and equipment of approximately $250,000. Reduced costs by 8% and automated the deliveries of supplies. Design Project Supervisor Rewrote the Global Drafting & Design Manual, organized and led the project team for implementing Geometric Dimensioning and Tolerancing, GD&T, throughout the company, and restructured the engineering change procedures. Worked closely with designers, engineers, engineering managers, and plant managers throughout the USA and Europe. GD&T Consultant Worked closely with engineers and designers from different product groups to help them apply GD&T. Developed training program and trained engineers, designers, machine operators in GD&T.

 

2nd Shift Design Supervisor, Kennametal Inc., Raleigh, NC

Supervised the daily activities of the Design Department. This included planning the workflow, organizational structure, hiring, and setting salaries. Introduced programs such as “EDI”, Early Designer Involvement, and a systematic method of communication between the second shift designers and the engineers.

 

Designer, Kennametal Inc., Raleigh, NC

Designed machine tooling products using Unigraphics. Created, modified, and edited 3-D models of a wide variety of machine tools and associated hardware products.

Additional Experience:

Projects since July 2007 include:

  • Wireless ECG monitoring system – Lead Engineer, Systems and Mechanical Engineering, (ME)
  • OEM contact lens tray design – All ME, design and development of vac formed and molded parts
  • Next generation Humvee watertight turn signal – Lead ME , designed sealing system
  • Audiophile grade head phones – Engineering Consultant, ME
  • Next generation Humvee fuel valve seal – Engineering Consultant
  • Electronic marine throttle design – Systems Engineer, ME
  • RFID badge holder –ME and design – “2008 Good Design Award”
  • Electric scooter build for EICMA 2007 – Program Manger and Engineering Consultant
  • Nasal Dilator analysis and redesign – All ME, analysis, simulated and human testing and redesign
  • Acoustical evaluation and design consultant – Recommended direction of new alarm design based on acoustical testing, (high volume cost reduction program)
  • Expert Witness Product Development - Evaluated vacuum cleaner companies product and process, and/or misuse of proprietary information; filed report for the prosecution, (deposed in this project)
  • Expert Witness Forensic Engineering – Evaluated available evidence, filed report for the defense and testified in liability case involving spa heater product design and alleged negligence
  • Fuel Cell housing design – Redesigned, evaluated, and produced carbon fiber housing for in field fuel cell, (military application of new technology for DARPA contest)
  • Handheld medical grade TENS stimulator – ME consultant and mfg documentation review
  • Landscape Lighting Redesign – ME, Redesigned existing landscape light to use high efficiency LED’s
  • Portable gas powered winch, Sportsman / Rescue – Lead Engineer, “2010 Red Dot Design Award”
  • Expert Witness Product Development – Patent infringement case, evaluated competitive products and filed Markman report for the defense
  • Folding Manual/Power Assist Bicycle – IP and Licensing Consultant “Spark 2009 Gold Design Award”
  • Solar Air to Water System – Lead ME consultant evaluating various refrigeration technologies
  • Next Generation Crossing Gate – Lead engineer redesigning railroad crossing gate mechanism
  • Expert Witness Product Class Action Suit – Evaluated product and development process, reviewed reports and depositions, and provided expert reports for plaintiff, (deposed in this project)
  • Manufacturing Process Analysis – Forensic analysis of current mfg methods for drink ware manufacturer
  • Manufacturing Process Analysis – Forensic analysis of current design and mfg methods for telescoping pole used for high voltage lines, suggested new design and mfg methods
  • Expert Witness Product Class Action Suit – Evaluate computer component design, development process, forensic analysis of design and mfg, and provide expert report for the plaintiff against Apple Corp
  • Design Analysis – Forensic analysis and redesign of laboratory autoclave for product’s manufacturer
  • Pneumatic Door Breacher – Complete redesign of high pressure door breacher for law enforcement

COLLEGE WORK EXPERIENCE

Design Engineer and Machinist, Embrex, Raleigh, NC

Worked on the initial design and modifications for an automated computer controlled Turkey Egg Inverter


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